Engineering Solid Solutions (ESS) delivers specialized product engineering support for the automotive industry, with a core focus on the design, analysis, and optimization of powertrain castings. From transmission housings to engine blocks and differential cases, our team applies advanced CAD modeling, CAE simulation, and manufacturing integration to accelerate development cycles and ensure cast components meet exacting structural and thermal performance requirements.
We partner closely with OEMs and Tier 1 suppliers to validate casting geometries, optimize material usage, and align designs with durability, NVH, and cost targets. Leveraging deep expertise in solidification modeling, stress analysis, and machining allowances, ESS transforms complex casting challenges into production-ready solutions.
With proven capabilities in cast aluminum, iron, and hybrid materials, we deliver data-driven engineering that enhances product integrity, reduces tooling iterations, and drives competitive advantage across the evolving automotive landscape.
We partner closely with OEMs and Tier 1 suppliers to validate casting geometries, optimize material usage, and align designs with durability, NVH, and cost targets. Leveraging deep expertise in solidification modeling, stress analysis, and machining allowances, ESS transforms complex casting challenges into production-ready solutions.
With proven capabilities in cast aluminum, iron, and hybrid materials, we deliver data-driven engineering that enhances product integrity, reduces tooling iterations, and drives competitive advantage across the evolving automotive landscape.
- Ideation and Conceptual Design
- Full-Service Product Development
- Program Management (APQP, DFMEA, OIL)
- Tolerance Analysis
- CAD/CAE Lifecycle Integration
- Reverse Engineering
- DFA/DFM Analysis
- Permanent Mold Casting
- Sand Casting
- Die Casting
